Welded wire mesh means that each point of contact in the grid is actually welded to form a very rigid connection, making this type of gabion indispensable in achieving that perfectly flat, sharp appearance a structure should maintain. Welded wire mesh gabions are more aesthetic and rigid structures compare to Woven Mesh Gabions. Welded Mesh gabions install at a considerably faster rate than woven wire baskets.

Applications

The welded wire fabric is mainly used for civil works:

Earth Retaining Structures

Reinforced Soils

River Training

Coastal Protection

Canal Lining

Dam Overflows

Scour Protection

Marine Revetment

Rock Fall Protection

Headwall Construction

Welded Mesh Gabion Mattress are used in many situations including the stabilization of earth movement and erosion,river control, reservoirs, canal refurbishment, landscaping and retaining walls.Welded mesh gabions are faster to erect and do not need tensioning. This allows them to keep their shape, to be free from bulges and depressions and fit easily against the wall.

Nova metal wire mesh company offer a range of wire mesh gabion baskets that are delivered flat packed, it's easy to transport, and ready to be assembled via wire or helical fixings and filled on site. Gabion baskets can be filled with rounded stone, angular rock or recycled materials like crushed concrete as required. Gabions are provided in Zinc coated triple life corrosion protection as standard, optional PVC coating or stainless steel wire are also available.

Nova Welded Gabions are typically used to create free draining gravity retaining structures in slope stabilisation and erosion protection applications. The infilled gabions can be used to secure erosive landscapes and provide structural support for applications such as bridge abutments, wing walls and outlet aprons, gabions can also be used to clad unsightly areas to improve aesthetics.

Welded Mesh Gabions can be manufactured a series sizes or combinations of wire diameters to suit particular needs and stainless steel gabions are also available to special order.

please note that dimensions are approximate and may vary slightly.

Features

Different sizes

Easy to install and assemble

High Tensile Strength

Ecological and Economical

Durability

Applications

Gabion Retaining wall structures

Landscaping designs for public areas and private gardens

Rock fall protection 

Flood control & canal training

river and stream banks

embankments and bridge abutments

Packing details: In pallet, or put in wooden case or cartons, according to buyers requirement.

Product Description

Welded Mesh Gabions and Mattresses are wire mesh containers designed to provide a robust and attractive solution for erosion control, retaining walls, noise and flood protection bunds, channel and coastal protection.

Weld mesh gabions have a higher tensile strength than woven units and a much greater dimensional accuracy. Helical binders are strong and long-lasting structure.

Specifications

Material: Low-Carbon Iron Wire,Galvanized Iron Wire, Stainless steel wire

Galvanized welded mesh gabions spiral spindle  Galvanized welded gabions corner link

Welded mesh gabions structure

Permeability and flexibility make them a highly effective alternative to concrete or other solid structures and generally they are quicker to install and require less excavation.

Applications

Weldmesh gabions are widely considered the most aesthetically pleasing option and you’ll find them used extensively where a neat appearance and clean outline are important, such as public areas, housing developments, landscaping and gardens,They blend naturally into the surrounding landscape and planting can be encouraged for a more natural appearance. 

Install

Step 1：Open the bundle and unfold each unit.

Step 2：Lift the sides, the ends and the diaphragms of each unit into vertical position.

Step 3：Attach the sides of four corners together with locking wire fastener or lacing wire and the diaphragms to the front and back of the gabion.

Packing details

Packing: pallet or in bundle, as buyer's requirement.

三：Welded mesh gabion box for retaining wall

Product Description

The Welded Stone Box retaining wall system is a cost-effective and durable way of creating a long-lasting retaining wall, with a decorative facade.

The gabion effect is achieved by fixing vertical supports to the exposed face of your precast retaining wall, This can then be filled with any gabion stone filling to create a strong, durable and attractive retaining wall.

Applications

Gabions are used in many situations including the stabilization of earth movement and erosion, river control, reservoirs, canal refurbishment, landscaping and retaining walls. They can be manufactured in welded mesh or woven wire. Welded mesh gabions are faster to erect and do not need tensioning. This allows them to keep their shape, to be free from bulges and depressions and fit easily against the wall.

Products show

The welded mesh stone box system is quick and easy to install, we supply all the necessary fixings required to create the gabion effect.

Unlike traditional gabion baskets, the unique design of the stone box system will ensure that the gabion face will not misshape over time.

By using a mesh and stone facing, your retaining wall will have a more natural appearance than a traditional precast concrete wall and will fit better into its surroundings.

Install

Step 1：Open the bundle and unfold each unit.

Step 2：Lift the sides, the ends and the diaphragms of each unit into vertical position.

Step 3：Attach the sides of four corners together with locking wire fastener or lacing wire and the diaphragms to the front and back of the gabion.

Packing details

Packing:pallet or in bundle, as buyer's requirement.

Welded mesh gabions for river control

Welded Wire Mesh Panel Gabions/gabion box & basket

Our gabion stone basket can be field cut to fit curves, culverts, or angles.Unlike competitor's gabions, ours utilize wire stiffeners at all exterior corners of the structure. This reinforces the sides to avoid bulging and also creates a larger opening for easy backfill.

The wire gage and length of the welded wire soil reinforcement mats will vary as required for each specific site.

Install

Foundation preparation

The foundation on which the gabions are to be placed shall be cut or filled and graded as required. Surface irregularities, loose material, vegetation, and all foreign matter shall be removed from foundation surface area. Extra care should be taken with foundation preparations in order to ensure a level and smooth surface.

Assembly

Rotate the gabion panels into position and join the vertical edges with fasteners for gabion assembly. Where spiral fasteners are used, crimp the ends to secure the spirals in place. Where C ring type alternate fasteners are used for basket assembly, install the fasteners at a maximum spacing of 150 mm. Use the same fastening procedures to install interior diaphragms where they are required. Interior diaphragms will be required where any inside dimension exceeds 1m for gabion baskets. Diaphragms will be installed to assure that no open intervals are present that exceeds 1m.

Placement

Place the empty gabions on the foundation and interconnect the adjacent gabions along the top, bottom, and vertical edges using spirals or C rings.

Modular Assembly

Gabion cages can be built in a modular method by eliminating an end panel for each cage so no two panels need be connected together. The same method may also be used for successive courses including lid and base panels. Interconnect each layer of gabions to the underlying layer of gabions along the front, back, and sides.

Filling

Staking of the gabions may be done to maintain the established proper alignment prior to the placement of rock. Connecting lacing wire and other fasteners shall be attached during the filling operation to preserve the strength and shape of the structure.

Internal connecting cross-tile (stiffener) wires shall be placed in each unrestrained gabion cell, including gabion cells left temporarily unrestrained. In welded mesh gabions these crossties or stiffeners will be placed across the corners of the gabions providing diagonal bracing. Lacing wire or preformed wire stiffeners may be used.

The gabions shall be carefully filled with rock, ensuring alignment, avoiding bulges, and providing a compact mass that minimizes voids.

The last layer of rock shall be uniformly leveled to the top edges of the gabions. Lids shall be placed over the rock filling using only approved lid closing tools as necessary. The use of crowbars or other single point leverage bars for lid closing is prohibited due to the potential for damage to the baskets. The gabion lid shall then be secured to the sides, ends, and diaphragms with spiral binders, approved alternate fasteners, or lacing wire wrapped with alternating single and double halfhitches in the mesh openings.

Products Show

Welded Gabions are enclosures that can be filled with any sort of inorganic material: rock, brick, or concrete debris. The gabion baskets or cages were originally wicker, but now are usually a welded mesh made of sturdy galvanized, coated, or stainless steel wire that won't bend when filled with rocks. In landscaping, gabion walls can used as feature walls, sound barriers, support for an earth wall, in custom furniture, to stabilize soil, prevent erosion, and more.

Application

Control and guide of flood

Prevention of rock breaking

Water and soil protection

Bridge protection

Strengthening structure of soil

Protection engineering of seaside area

Seaport engineering

Isolation walls

Protection of road

Custom Welded Gabion Design has reinvented Gabions for more uses: building facades, bench seats, outdoor fire surrounds, fences and fence foundations, sound barriers, custom furniture, fountain and pond surrounds, mail boxes, planters, and even pillars for water taps. We can produce gabions to any size and shape to suit your projects needs.

Packing details

Packing:In pallet or in bundle, put in wooden case or cartons,as buyer's requirement.